Control Gear

Toshiba’s Control Gear combines the robust performance of Metal-Clad Switchgear with the adaptability of Metal-Enclosed JK Motor Control Centers (JK MCC), delivering a unified solution for power distribution and motor control. Built with precision-engineered vacuum breakers and contactors, the system accommodates ratings up to 7.2kV and 3000A, offering flexibility across a wide range of applications.

The HVK/VK vacuum breakers in the Switchgear provide centralized control and protection for equipment and circuits. Designed with a compact form factor, they accommodate multiple power supplies, including emergency generators, within a streamlined layout. JK MCCs enhance system functionality by housing Solid State Starters and Variable Frequency Drives (VFDs), serving as feeders for transformers, power factor correction capacitors, or Synchronous Transfer (Sync-Xfer) applications. The Sync-Xfer system facilitates precise transitions of motor power between variable frequency drives and utility power, enabling efficient and flexible operation in demanding environments.

Toshiba Control Gear represents an integrated approach to efficient and versatile power management.

Overview

Factory String Testing

The Houston facility conducts integrated string testing for switchgear and medium voltage drives in a single location. This process allows potential issues to be identified and addressed during testing, helping ensure compatibility and reducing the need for troubleshooting during field installation. This approach supports efficient deployment and system integration.

 

Drawout Vacuum Circuit Breakers

Designed for convenient maintenance, these breakers can be removed or inserted without disconnecting wiring. Vacuum technology helps reduce wear on contacts by extinguishing arcs in a vacuum, contributing to extended usability.

 

Grounded Metal Barriers

Metal barriers provide physical separation between sections of electrical equipment, containing faults or short circuits within specific areas and reducing the likelihood of accidental contact with live parts.

 

Automatic Shutters

These shutters cover the live parts of a circuit breaker compartment when the breaker is removed, reducing the risk of accidental contact during maintenance.

 

Insulated Copper Bus Bars

Copper bus bars are insulated to lower the likelihood of accidental contact and short circuits, contributing to enhanced safety and operational reliability.

 

Mechanical Interlocks

Safety mechanisms that restrict certain actions unless specific conditions are met, such as preventing a circuit breaker from closing while the grounding switch is engaged. This feature helps promote safe operational sequences.

 

Grounded Breaker Truck Between Test & Connected Positions

This feature allows the breaker truck to be grounded in the test position and facilitates grounding when in the connected position, offering additional safety measures during testing and operation.

 

Drawout Voltage Transformers

These transformers are designed for easy removal or insertion, simplifying maintenance and replacement tasks and potentially reducing downtime.

 

Separate Low-Voltage Control Compartment

This compartment isolates low-voltage control circuits from high-voltage circuits, reducing exposure to high voltage components and facilitating maintenance of control circuits.

 

Switchboard-Grade Control Switches and Indication Lights

Control switches and indication lights provide operational control and visual status updates, enabling quick access to system information.

 

Switchboard-Type Meters

Provide measurements of electrical parameters such as voltage, current, and power, supporting system performance monitoring and fault detection.

 

Tin-Plated Copper Bus Connections

Help mitigate oxidation and corrosion, supporting electrical connections over time.

 

Range of Protective Relays

Detect abnormal conditions, such as overcurrent or short circuits, and initiate corrective actions, where applicable

Insulated Bearings

  • An electric motor operating on an adjustable speed drive is at risk for premature bearing failure caused by stray currents. Experience indicates using insulated bearings on both ends of the motors is the most effective way to protect the motor from destructive currents. A high level of bearing protection is especially beneficial in applications where motor maintenance and replacement are difficult.
  • Extended Horsepower Capability

  • Extended horsepower capability allows a smaller motor to run at a higher horsepower than its baseline depending on the application requirements. This provides motor users potential cost savings while achieving the same motor performance.
  • Insulation with Wide Thermal Capability

  • Critical cooling motors utilize many Class H insulation materials in its winding designs, which provides increased thermal protection. These motors operate with a very low temperature rise at rated conditions, giving them a wide thermal margin and extended motor life.
  • Low Vibration

  • A vibration level exceeding NEMA MG1 requirements provides stability and durability by prolonging motor and bearing life and helping to reduce downtime.
  • Specifications

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